Colonial Classic™ Shutter Specifications

1. GENERAL

1.1 SECTION INCLUDES

A. Functional exterior shutters.

B. Exterior shutter hardware.

1.2 RELATED SECTIONS

A Section 09900 – Paints and Coatings.

1.3 SUBMITTALS

A. Submit under provisions of Section 01300.

B. Shop Drawings: Show materials, layout, dimensions, profiles, fasteners and anchors, hardware, finishes, and interface with adjacent construction.

C. Product Data: Manufacturer’s data sheets on each product to be used, including:

1. Preparation of instructions and recommendations.
2. Storage and handling requirements and recommendations.
3. Installation methods.

D. Selection Samples: For each finished product specified, two complete sets of color chips representing the manufacturer’s 26 standard colors or Custom Colors.

E. Verification Samples: For each finished product specified, one sample, minimum size 12 inches (300 mm) square representing the actual product, color, and textures.

1.4 QUALITY ASSURANCE

A. Thermal Stability: ABS Plastic louvers finished with two-part Solar Reflective Polyurethane Enamel are thermally stable up to 200 degrees F (94 C).

B. Thermal Stability: reinforced polymerized aluminum alloy structural louvers for wider spans up to 30″ and side rails finished with two-part Solar Reflective Polyurethane Enamel thermally stable up to 800 degrees F (427 C)

C. Thermal Stability: expanded foam PVC top middle and bottom rails and panel shutters finished with two-part Solar Reflective Polyurethane Enamel thermally stable up to 200 degrees F (94 C) with ASTM standard E84 and class A fire rating

1.5 DELIVERY, STORAGE, AND HANDLING

A. Deliver materials to the site in the manufacturer’s original, unopened packaging, with labels identifying the product name and manufacturer.

B. Store products in the manufacturer’s unopened packaging until ready for installation.

C. Store materials in a clean, cool, and dry area following the manufacturer’s instructions. Do not leave unopened shutters in direct sunlight.

D. Protect materials during handling and installation to prevent damage.

1.6 PROJECT CONDITIONS

A. Maintain environmental conditions (temperature, humidity, and ventilation) within limits recommended by the manufacturer for optimum results. Do not install products under environmental conditions outside the manufacturer’s absolute limits

1.7 WARRANTY

A. Provide with a 15 year warranty on structural components and finish under normal weather conditions. Hardware is warranted from manufacturer’s defects. Warranty is limited to the original purchaser. “this is not to supersede warranty available on our website”

2. PRODUCTS

2.1 MANUFACTURER

2.2 Acceptable Manufacturer:

Melton Classics Inc.

PO Box 465020 Lawrenceville, GA 30042

Phone: 800-963-3060; Fax: 770-962-6988

Email: sales@meltonclassics.com

Website: www.MeltonClassics.com

A. Substitutions: Not permitted.

B. Requests for substitutions will be considered by provisions of Section 01600.

2.3 SHUTTERS

A. Raised Panel Shutters: Melton Classics Inc. Colonial Classic Raised Panel Shutters fabricated of high-density PVC sheet machined and interlocked with Reinforced polymerized aluminum alloy stiles. The finished Raised Panel is 1 inch (26 mm) thick. Shutters are finished with two part Solar Reflective Polyurethane Enamel, oven-cured.

1. 1. Style:
      1. Standard two panel.
      2. Single panel.
      3. Extra panel (3 panel or Tri panel).
      4. Custom rail location.
      5. Arch or radius top
      6. Custom make.
   2. Width:
      1. _____ inch (____ mm).
      2. As indicated on the Drawings.
   3. Height:
      1. _____ in. (____ mm).
      2. As indicated on the Drawings.
   4. Colors:
      1. Bahama Blue 113
      2. Black 125
      3. Black Forest Green 122
      4. Board & Batten Red 110
      5. Bordeaux 111
      6. Charleston Green (New) 123
      7. Charleston Green (Old) 124
      8. Chelsea Gray 105
      9. Classic White 101
      10. DeepSea Blue 116
      11. Driftwood 103
      12. Essex Green 119
      13. Evergreen 120
      14. Federal Brown 109
      15. Forest Green 118
      16. Hamilton Blue 115
      17. Hunter Green 117
      18. Pewter 104
      19. Polished Mahogany 112
      20. Quaker Bronze 108
      21. Roycroft Bottle Green 121
      22. Roycroft Pewter 106
      23. Stratford Blue 114
      24. Tricorn Black 126
      25. Weathered Shingle 107
      26. White 102
      27. aa.Custom color as selected.

B. Louver Shutters: Melton Classics Inc.Colonial Classic Louvered Shutters fabricated of reinforced polymerized aluminum alloy stiles and horizontal louvers and ABS plastic louvers.High density PVC sheet is machined and interlocked with polymerized aluminum alloy stiles. Finished louver is 1 inch (26 mm) thick. Shutters are finished with two part Solar Reflective Polyurethane Enamel, oven cured.

1. 1. Style:
      1. Standard.
      2. Additional rails.
      3. Faux tilt rod.
      4. Custom top or bottom rail.
      5. Solid arch top.
   2. Width:
      1. _____ inch (____ mm).
      2. As indicated on the Drawings.
   3. Height:
      1. _____ inch (____ mm).
      2. As indicated on the Drawings.
   4. Colors:
      1. Bahama Blue 113
      2. Black 125
      3. Black Forest Green 122
      4. Board & Batten Red 110
      5. Bordeaux 111
      6. Charleston Green (New) 123
      7. Charleston Green (Old) 124
      8. Chelsea Gray 105
      9. Classic White 101
      10. DeepSea Blue 116
      11. Driftwood 103
      12. Essex Green 119
      13. Evergreen 120
      14. Federal Brown 109
      15. Forest Green 118
      16. Hamilton Blue 115
      17. Hunter Green 117
      18. Pewter 104
      19. Polished Mahogany 112
      20. Quaker Bronze 108
      21. Roycroft Bottle Green 121
      22. Roycroft Pewter 106
      23. Stratford Blue 114
      24. Tricorn Black 126
      25. Weathered Shingle 107
      26. White 102
      27. aa.Custom color as selected.

C. Board and Batten Shutters:Melton Classics Inc. Colonial Classic Board and Batten Shutters fabricated of high density solid core composite material. Finished shutter including batten is 1-1/2 inch thick (39 mm) thick. Shutters are finished withtwo part Solar Reflective Polyurethane Enamel, oven cured.

D.

1. 1. Style:
      1. Standard.
      2. Z-Bar (cross buck)
      3. Extra batten.
      4. No battens.
      5. Arch or radius top.
   2. Width:
      1. _____ inch (____ mm).
      2. As indicated on the Drawings.
   3. Height:
      1. _____ inch (____ mm).
      2. As indicated on the Drawings.
   4. Colors:
      1. Bahama Blue 113
      2. Black 125
      3. Black Forest Green 122
      4. Board & Batten Red 110
      5. Bordeaux 111
      6. Charleston Green (New) 123
      7. Charleston Green (Old) 124
      8. Chelsea Gray 105
      9. Classic White 101
      10. Deep Sea Blue 116
      11. Driftwood 103
      12. Essex Green 119
      13. Evergreen 120
      14. Federal Brown 109
      15. Forest Green 118
      16. Hamilton Blue 115
      17. Hunter Green 117
      18. Pewter 104
      19. Polished Mahogany 112
      20. Quaker Bronze 108
      21. Roycroft Bottle Green 121
      22. Roycroft Pewter 106
      23. Stratford Blue 114
      24. Tricorn Black 126
      25. Weathered Shingle 107
      26. White 102
      27. aa.Custom color as selected.

2.4 HARDWARE

A. Melton Classics Inc.Colonial Classic Raised Panel, Louver or Board and Batten Shutters Hardware only.

1. 1. Hardware:
      1. Pintel: Provide in same size pairs.
         1. Pintel plate size – 1-1/2 inch (38mm) or 3/4 (38 mm) by 1/8 inch (3.2 mm), Pin diameter 3/8 inch (9.5 mm).
         2. Stainless Steel or Galvanized steel with a matte black powder coat finish.
         3. Offsets:
            1. 3/4 inch (12.5 mm).
            2. 1-3/4 inch (38 mm).
            3. 2-1/4 inch (57 mm).
            4. 3-1/4 inch (89 mm).
      2. 4 inch (102 mm) or 6 inch (153mm) Lag Pintel: Provide in pairs.
         1. Stainless Steel or Galvanized Steel with a matte black powder coat finish.
      3. 6 inch (152 mm) L-Hinge: Provide in same size pairs.
         1. Stainless Steel or Galvanized Steel with a matte black powder coat finish.
         2. Offsets:
            1. 0 inch. (flat)
            2. 1/2 inch (12.5 mm).
            3. 1-3/4 inch (38 mm).
            4. 2-1/4 inch (57 mm).
      4. 10 inch (254 mm) Strap Hinge: Provide in same size pairs.
         1. Stainless Steel with a matte black powder coat finish.
         2. Offsets:
            1. 0 inch (flat)
            2. 1/2 inch (12.5 mm).
            3. 1-3/4 inch (38 mm).
      5. 12 inch (305 mm) Strap Hinge: Provide in same size pairs.
         1. Stainless Steel with a matte black powder coat finish.
         2. Offsets:
            1. 1/2 inch (12.5 mm).
            2. 1-3/4 inch (38 mm).
      6. Jamb Pintel (leaf pintel): Provide in same size pairs.
         1. Galvanized Steel with a matte black powder coat finish.
         2. Offsets:
            1. 1 1/4 inch (25 mm).
            2. 2 ¼ inch (51 mm).
      7. Flat Hinge (center hinge):
         1. Stainless Steel with matte black powder coat finish.
         2. Offsets:
            1. 0 inch (flat).
            2. 1/2 inch (12.5 mm).
            3. 1-3/4 inch (38 mm).
            4. 1-1/2 inch (38 mm).
      8. Pintel Shim: Stackable, black polyamide plastic, 1/4 inch (6 mm) thick.
      9. S Holdback: Stainless Steel or Aluminum with matte black powder coat finish. Provided in pairs with Stainless Steel lag bolt, washer, and cotter pin.
      10. Shutter Slide Bolt, 12 inch (305 mm). Stainless Steel with matte black powder coat finish.
          1. Non-locking slide bolt.
      11. Acorn Holdback. Stainless steel
      12. Rat Tail Holdback: Aluminum with matte black powder coat finish. Provide in pairs.

3. EXECUTION

3.1 EXAMINATION

A. Do not begin installation until shutters have been properly prepared.

3.2 PREPARATION

A. Clean surfaces thoroughly prior to installation.

3.3 INSTALLATION

A. Install in accordance with manufacturer’s instructions.

B. Adjust operable units for smooth unobstructed operation.

3.4 PROTECTION

A. Protect installed products from damage by weather and other work until Date of Substantial Completion.

B. Touch-up and repair damaged products before Date of Substantial Completion.